Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)

Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)
Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)

Integrated Engineering Spec Mahle Forged Pistons - Audi/VW (2.0 TSI/TFSI)

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IE has worked with Mahle for several years now developing leading performing pistons offering industry-leading features. These custom spec pistons are engineered for your VW/Audi 2008+  2.0T TSI high-performance engine build offering unmatched strength and longevity when coupled with IE connecting rods.

 

LEADING FEATURES:

  • 22MM WRIST PIN FOR USE WITH IE RODS
  • AVAILABLE IN 82.5MM (stock) or 83MM BORE SIZES
  • OEM FITMENT AND WEAR CHARACTERISTICS
  • DURABLE FORGED ALLOY WITH QUIET PISTON OPERATION
  • IDEAL PISTON DESIGN FOR 2008+ 2.0T TSI ENGINES
  • PERFECT MATCH COMPRESSION RATIO & DISH DESIGN
  • GRAFAL ANTI-FRICTION SKIRT COATING
  • LIGHTWEIGHT PISTON DESIGN AND FORGING PROCESS
  • HIGH STRENGTH 22MM GERMAN STEEL WRIST PINS
  • PROPRIETY MAHLE LOW-EXPANSION 124P ALLOY
  • TIGHT RING TO GROOVE CLEARANCES REDUCES BLOW-BY
  • HARD ANODIZED RING LANDINGS TO AVOID MICRO-WELDING
  • OIL SQUIRTER NOTCHES ENSURE NO PISTON INTERFERENCE

 

OPTIMIZED COMPRESSION RATIOS

These pistons are engineered with compression ratios very close to the factory 2.0T TSI (EA888 Gen 1,2, &3) compression ratios. We have tested these engines with several other compression ratios, both lower and higher and found that they are very susceptible to knocking, due to the complexity and precision of the direct injection system. The compression ratio varies depending on the 2.0T TSI engine generation.

Compression ratio by engine:

  • VW/Audi 2.0T TSI EA888 Gen 1 & 2 (2008-2013): 9.5:1 CR
  • VW/Audi 2.0T TSI EA888 Gen 3 (2013+): 9.3:1 CR

 

OPTIONAL BORE SIZES

IE Spec Mahle Pistons are available in two bore sizes to suit your build. 82.5mm (stock bore size), when paired with a set of our rods, are ready to drop in and run in your engine without the need to remove the block. We also offer them with +.5mm overbore (83mm bore), which increases displacement to 2008cc and allows you to bore and hone the block to the exact specifications required to ensure best results. We recommend overbore pistons on most builds (unless the engine has very low miles) to ensure a perfect piston to cylinder fit and long-life operation.

 

REQUIRES AFTERMARKET CONNECTING RODS

These piston sets include high-quality 22mm diameter German steel wrist pins and wire locks. Strenuous testing of multiple pin sizes on this piston and engine combination has determined the 22mm pin is ideal for weight, strength, and durability. To match these pistons, a 2.0T TSI specific connecting rod with a non-tapered 22mm small-end is required. IE offers multiple industry-leading performance connecting rod options that are a direct fit and perfect match for your 2.0T TSI bottom-end build.

 

RACE ENGINE STRENGTH WITH OE RELIABILITY

The only way to make an aftermarket performance piston operate like an OEM piston is to design it like one. These pistons are designed with a proprietary factory-style dish on the crown, which is absolutely necessary for smooth operation with the direct injection system. If this shape of dish is not used, combustion is poor and engines do not run smoothly. In order to call these pistons the ultimate replacements for OEM, they need to fit like them. They are made with the same oil squirter notches found on factory pistons. These Pistons do not require any modifications for squirter clearance or fitment.

 

GRAFAL SKIRT COATING

To maintain OEM-like wear characteristics, these pistons are coated with Mahle’s Grafal skirt coating. This coating reduces friction on the skirts, keeping them quiet and from wearing over time- extending piston life. The grey appearance of these pistons is due to a phosphate coating. Providing a lubricant film in the pin bores and ring grooves, this coating is essential for initial startup and break-in of the engine to prevent micro-welding and galling. Features like these are what allow these pistons to last for thousands of miles, just like OEM units.

 

LONG-LIFE PISTON ALLOY

These pistons are manufactured from Mahle’s proprietary 142P alloy. This unique alloy offers the low-expansion characteristics of 4032 but strength near that of 2618 alloy. The low-expansion quality allows piston-to-wall clearances to be set tight, which allow the pistons to operate like OEM, quietly and smoothly.

 

MAHLE PERFORMANCE PISTON RINGS

Included is a set of performance piston rings, featuring a barrel-faced top ring, ductile iron, and 3 piece oil ring. These rings are designed to eliminate unnecessary drag, which reduces friction and increases power. To maximize power output, the clearances between the rings and piston have been brought in very tightly to reduce blow by. This is achieved by hard anodizing the top ring lands, which prevents micro welding which could be caused otherwise. Beneath the top ring and second ring lands an accumulator groove is machined, which provides a cavity where blow-by gasses can collect. This reduces pressure between rings, while virtually eliminating ring flutter and keeps top rings sealed securely against the bores.

Vehicle Fitment is provided as a guide only to narrow down results. Please check listing for any additional information (measurements, specifications, additional notes) which may affect compatibility or ask for assistance.
  • 2004 Audi A3 8P
  • 2004 Audi S3 8P
  • 2004 Volkswagen Golf Mk5 GTI
  • 2005 Audi A3 8P
  • 2005 Audi S3 8P
  • 2005 Volkswagen Golf Mk5 GTI
  • 2006 Audi A3 8P
  • 2006 Audi S3 8P
  • 2006 Audi TT Mk2 8J
  • 2006 Volkswagen Golf Mk5 GTI
  • 2007 Audi A3 8P
  • 2007 Audi S3 8P
  • 2007 Audi TT Mk2 8J
  • 2007 Volkswagen Golf Mk5 GTI
  • 2008 Audi A3 8P
  • 2008 Audi S3 8P
  • 2008 Audi TT Mk2 8J
  • 2008 Volkswagen Golf Mk5 GTI
  • 2008 Volkswagen Golf Mk6 GTI
  • 2009 Audi A3 8P
  • 2009 Audi S3 8P
  • 2009 Audi TT Mk2 8J
  • 2009 Volkswagen Golf Mk5 GTI
  • 2009 Volkswagen Golf Mk6 GTI
  • 2009 Volkswagen Golf Mk6 R
  • 2010 Audi A3 8P
  • 2010 Audi S3 8P
  • 2010 Audi TT Mk2 8J
  • 2010 Volkswagen Golf Mk6 GTI
  • 2010 Volkswagen Golf Mk6 R
  • 2011 Audi A3 8P
  • 2011 Audi S3 8P
  • 2011 Audi TT Mk2 8J
  • 2011 Volkswagen Golf Mk6 GTI
  • 2011 Volkswagen Golf Mk6 R
  • 2012 Audi A3 8P
  • 2012 Audi S3 8P
  • 2012 Audi TT Mk2 8J
  • 2012 Volkswagen Golf Mk6 GTI
  • 2012 Volkswagen Golf Mk6 R
  • 2013 Audi A3 8V
  • 2013 Audi S3 8V
  • 2013 Audi TT Mk2 8J
  • 2013 Volkswagen Golf Mk6 GTI
  • 2013 Volkswagen Golf Mk6 R
  • 2013 Volkswagen Golf Mk7 GTI
  • 2013 Volkswagen Golf Mk7 R
  • 2014 Audi A3 8V
  • 2014 Audi S3 8V
  • 2014 Audi TT Mk2 8J
  • 2014 Audi TT/TTS Mk3 8S
  • 2014 Volkswagen Golf Mk7 GTI
  • 2014 Volkswagen Golf Mk7 R
  • 2015 Audi A3 8V
  • 2015 Audi S3 8V
  • 2015 Audi TT/TTS Mk3 8S
  • 2015 Volkswagen Golf Mk7 GTI
  • 2015 Volkswagen Golf Mk7 R
  • 2016 Audi A3 8V
  • 2016 Audi S3 8V
  • 2016 Audi TT/TTS Mk3 8S
  • 2016 Volkswagen Golf Mk7 GTI
  • 2016 Volkswagen Golf Mk7 R
  • 2017 Audi A3 8V
  • 2017 Audi S3 8V
  • 2017 Audi TT/TTS Mk3 8S
  • 2017 Volkswagen Golf Mk7 GTI
  • 2017 Volkswagen Golf Mk7 R
  • 2017 Volkswagen Golf Mk7.5 GTI
  • 2017 Volkswagen Golf Mk7.5 R
  • 2018 Audi A3 8V
  • 2018 Audi S3 8V
  • 2018 Audi TT/TTS Mk3 8S
  • 2018 Volkswagen Golf Mk7.5 GTI
  • 2018 Volkswagen Golf Mk7.5 R
  • 2019 Audi A3 8V
  • 2019 Audi S3 8V
  • 2019 Audi TT/TTS Mk3 8S
  • 2019 Volkswagen Golf Mk7.5 GTI
  • 2019 Volkswagen Golf Mk7.5 R
  • 2020 Audi A3 8V
  • 2020 Audi S3 8V
  • 2020 Audi TT/TTS Mk3 8S
  • 2020 Volkswagen Golf Mk7.5 GTI
  • 2020 Volkswagen Golf Mk7.5 R
  • 2021 Audi TT/TTS Mk3 8S

 

Shipping and Delivery We deliver products Australia wide using Couriers Please and Australia Post at a very competitive flat rate of $14.99* per order. *Please note, before we ship your products we reserve the right to contact you if the shipping costs for your specific order to your specific location is excessive. You will then be able to either cancel your order or accept an increased shipping fee. Due to new costs being introduced by couriers, we do not redeliver if there is a futile delivery attempt at your address. Your package will be held at your local depot available for pickup. Your package can be redelivered but it will be charged at a cost of $15/re-delivery and there is a 24 hour turnaround time for re-deliveries to be actioned by couriers. We always recommend that you put your business address as your delivery address to ensure successful delivery. Alternatively you can select ATL (Authority to Leave) in the checkout and your package will be left at your front door. Authority to leave - what does this mean? Our deliveries are tracked and require a signature on delivery. You can choose what happens if no one is at the shipping address when the courier attempts to deliver your order. If you choose 'yes' for 'Authority to leave' the courier will put the package in a safe place out of the weather according to your instructions. If you choose 'no' for 'Authority to leave' then the courier will put a card in your post box indicating which local post office (parcels shipped via Couriers Please or Australia Post only) or depot you can collect the package from. You will need to provide identification to collect from the post office/depot. Authority to leave terms & conditions By ticking the box or selecting 'yes' at the checkout page on the website, Sydney Performance Parts's agent will leave your parcel at your premises in accordance with your instructions. Please note that the driver does not require a signature often he/she will not try to obtain one so parcels may be delivered without knocking/ringing. You agree that the parcel is deemed received when left at your premises. Sydney Performance Parts, and contractors associated with the delivery, do not accept responsibility for any loss or damage which results from this Authority to Leave delivery method. You agree to release ‘Sydney Performance Parts and Tyres’ from and against any and all claims, demands, liabilities, losses, costs and expenses, including financial and other consequential losses, made, suffered or incurred by you or any other person or entity as a result of this Authority to Leave. If you do not give ‘Sydney Performance Parts and Tyres’ Authority to Leave, you will have to be at your premises in order for the delivery to occur. In stock orders are dispatched same-day if ordered before 2:00pm otherwise following business day if after 2:00pm. Out of stock orders shipping will range between 1-7 days based on the origin of the product. Any orders longer than 7 days will be discussed with you either by phone/email. Domestic shipping times are estimated at between 1-5 business days depending on your location within Australia. Use the tracking information supplied by Sydney Performance Parts and Tyres for accurate ETA's. Shipping destinations Couriers Please and Australia Post ships goods Australia wide and we use Australia Post to ship internationally. If your delivery address is outside of Australia, you may have to pay import duties and taxes, which are levied once the shipment reaches your country. All international shipments may be subject to cross-border inspections by customs authorities while customs policies vary widely country to country. You must meet any additional charges for customs clearance and we recommend that you contact your local customs office for further information. Shipping timing Our new state of the art website is also our stock control system. This means that the stock is instantly updated as sales are made. You can be sure that if its in stock online, we will ship your order immediately. We ensure that all products in stock are posted within 1 working day of receipt of an order. An automated email will be sent to your email confirming shipping and tracking information once the order has shipped. Any orders including a back-ordered product will ship out in full once all products are in stock. To arrange a split delivery please contact us. To check ETA of back-ordered products you can log into your account on our website.
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